See the operation
Bring production, downtime, labour, schedule, quality, and constraint signals into one visual operating layer.
Factory OS finds it. Connect production data, expose the losses behind missed output, and turn every shift into a measurable plan for more throughput, lower operating cost, and predictable manufacturing.
Operational OEE
78.4%▲ 6.2 ptsPlan attainment
92%On trajectoryUnits / labour hr
41.8▲ 3.4Line 04 changeover is 19 minutes above standard. Corrective action assigned.
The invisible factory
Downtime, slow cycles, waiting, weak schedules, excess changeovers, and incorrect staffing rarely arrive as one dramatic failure. They accumulate shift after shift until lost capacity feels normal.
Before you add another machine, shift, or person—know what your operation can already deliver.
Factory OS gives production leaders one shared view of what happened, why it happened, what it cost, and what the team should do next.
Platform capabilities
Replace disconnected spreadsheets and retrospective reporting with a live, practical system built around the way manufacturing teams actually run.
Recover lost production time
See where scheduled production time and performance are being lost—without burying the team in a percentage that does not explain the problem.
Know what the plant can deliver
Connect demand, available time, product run rates, changeovers, downtime, labour, and constraints to understand true weekly output.
Output from every labour hour
Understand the staffing model required for the planned output—without reducing labour productivity to a headcount exercise.
A plan the factory can execute
Build capacity-constrained schedules using demonstrated rates, labour requirements, material readiness, changeovers, and available hours.
Management rhythm
Give operators, supervisors, and leaders a shared set of numbers, clear accountability, and the routines required to close the loop.
Stop solving the same problem
Move the team from reaction and temporary fixes to verified corrective action, standardization, and sustained improvement.
Factory OS does not stop at the KPI. It follows the impact from the moment a loss occurs to the capacity, labour, and financial opportunity created by fixing it.
What changes
Factory OS aligns the plant around a simple operational truth: every KPI should reveal what happened, why it happened, and what the team is doing about it.
Expose available production hours hiding behind downtime, slow cycles, and changeovers.
Align staffing and production requirements before the shift begins.
Use real capacity, materials, labour, and constraints—not assumptions.
See where flow breaks down and focus improvement on the limiting process.
Replace departmental numbers with a shared operating view and clear ownership.
Turn proven improvements into standards, routines, and accountability.
How it works
Start with the data and processes you have. Factory OS creates a clear path from baseline to measurable improvement without forcing a massive transformation on day one.
Bring in production data from existing systems, equipment signals, spreadsheets, and structured operator input.
Define how the plant actually performs across availability, rate, capacity, labour, schedule, and loss.
Prioritize the highest-value constraints and put the right actions in front of the right people.
Use live boards, daily reviews, action tracking, and verified standards to improve and sustain results.
The recommended starting point
You do not need to know which module, KPI, or improvement project you need. We begin by understanding the operation, establishing the baseline, and finding the opportunity.
Your operational baseline
Built for real operations
Designed for small and mid-sized manufacturers that need greater operational control, productivity, capacity, and predictability.
A practical adoption path
Use Factory OS as the platform, combine it with expert support where useful, and expand as the operation builds capability.
Find the loss and establish the operational baseline.
Fix the highest-value constraint and verify the result.
Build a stronger operating system across the facility.
Continue improving performance with an embedded management rhythm.
Common questions
No. Factory OS can help establish practical definitions, baselines, data collection, and reporting. It can begin with structured manual input and existing files, then expand into deeper integration over time.
No. The platform is designed around the operational needs of small and mid-sized manufacturers that need better visibility and management control without enterprise-scale complexity.
Not necessarily. Factory OS is an operating and improvement layer. It can work alongside existing business and manufacturing systems, helping turn their data into plant-level priorities, routines, and action.
Yes. Capacity and bottleneck analysis connects available time, demonstrated run rates, downtime, changeovers, labour, and demand so leadership can understand practical capacity before committing capital.
No. Factory OS can be supported with a manufacturing health check, implementation, team training, focused improvement projects, a 90-day plant program, and ongoing operational advisory.
Yes. Specialized workflows can support production, packaging, yield, sanitation, QA handoffs, verification, traceability, label control, and operational accountability while complementing qualified food-safety and regulatory professionals.
The capacity is already there
Before adding another machine, shift, overtime hour, or person, understand what your current operation is capable of delivering.